Cornerstone Specialty Wood Products, LLC | More than Mezzanine Floors

ResinDek® Panels - The Rework Solution for Problem Floors!

Damaged mezzanine grate flooring

Damaged bar grate floor

Cracked concrete

Damaged concrete floor

Peeling floor panel

Damaged laminated floor

Worn out plywood

Damaged plywood floor

Do your employees have a hard time rolling dollies or carts over plank grate or bar grate floors?

Is your concrete turning to gravel or are the cracks in the concrete causing problems?

Do you have laminated floors that are delaminating?

Is your plywood floor worn-out or difficult to clean?

If you answered yes to any of these questions, then ResinDek decking is your solution! ResinDek panels can be easily installed in place of or over damaged flooring surfaces.

Damaged bar grating floor

Damaged bar grate

ResinDek installed over damaged bar grating

ResinDek installed over damaged bar grate

Damaged Plank or Bar Grate Floors

Rolling carts or pallet jacks across bar or plank grating is very noisy. Plus, objects and debris can fall through the floor, affecting products below or possibly injuring an employee. Also, like plywood, bar and plank grating is a trip hazard. Simply put, bar or plank grate is not suitable for workstations or rolling traffic.

ResinDek® Bar Grate Rework Case Studies

MGI Distribution - 30,000 sqft.

MGI Distribution was faced with a problem often seen on bar grate mezzanine floor applications. When rolling pallet jacks across the floor excessive damage occurs due to the concentrated load on the load wheels. Resurfacing the 30,000 square foot platform with ResinDek® Xspan® not only repaired the floor, but gave them a wheel friendly usable platform to successfully accommodate rolling loads.

Testimonial from a Retailer's Engineering Manager

"We feel like we hit a home run by using ResinDek® Xspan®. We have a new mezzanine and a material handling platform the employees are more comfortable working on, and we have saved a substantial amount of money. Using ResinDek® products seems to be a no-brainer at this point."

Damaged concrete

Damaged concrete

ResinDek installed over damaged concrete

ResinDek installed over damaged concrete

Damaged Concrete Floors

If you have ever had to push a rolling cart or pallet jack over cracked concrete you would know that it is very difficult. Concrete is also very costly to replace and can shut production down. ResinDek can easily be installed over concrete with steel sleepers.

Testimonial from a Retailer's Engineering Manager

"We introduced pallet jacks to the mezzanine floor and it was just too much weight and deflection. As a result, the pallet jacks broke through the concrete mezzanine flooring in 3 different places and cracked the mezzanine concrete floor in numerous areas. We had a real mess on our hands."

"We feel like we hit a home run by using ResinDek Xspan." said the Retailer's Engineering Manager. "We have a new mezzanine and a material-handling platform the employees are more comfortable working on, and we have saved a substantial amount of money. Using ResinDek products seems to be a no-brainer at this point." he continued. "We are grateful for the ingenuity and support provided by Daigle Engineers and Cornerstone Specialty Wood Products. And now that we know about ResinDek and its added benefits with savings we will be considering ResinDek instead of concrete for future projects."

Laminated floor delaminating

Laminated floor delaminating

Damaged laminated floor
ResinDek installed over damaged laminated floor

ResinDek installed over damaged laminated floor

Damaged Laminated Floors

Like bar or plank grate floors, damaged laminated floors are a trip hazards and they are violations of OSHA.

ResinDek® Damaged Laminated Floor Rework Case Studies

After experiencing delamination and wood fiber separation on a competitor's product, Polo Ralph Lauren was searching for a solution to their problem. ResinDek® was selected to eliminate this issue. With over 287,000 square feet installed over a 7-year period ResinDek® is now their choice for their pick module flooring and platform needs.

Testimonial from Polo Ralph Lauren Corporation Chief Industrial Engineer.

"ResinDek has withstood the heavy traffic and the test of time. We now have 260,000 square feet of ResinDek MD in place and are very pleased to have a floor panel that lasts and supports our workloads."

Damaged plywood
ResinDek installed over plywood

Worn-Out Plywood Floors

Worn-out plywood is unsightly, can be difficult to clean and possibly a trip hazard. Installing ResinDek panels over plywood is a simple affordable fix!