Solution for Concrete Remediation
The Rework Solution to Install ResinDek® Panels Over Conrete
Is Concrete Damage Interfering with Rolling Loads and Robotics?
Do you have concrete cracking, crumbling, or spalling on your mezzanine, platform or ground floor that interferes with rolling loads and robotic fleets? Are your floors a trip hazard for your employees? Did you know that in biomechanical testing, employees working on concrete experienced a 7.8% increase in tibial shock force. This is equivalent to adding 12 lbs (5.4 kg) pounds to body mass, which intensifies fatigue and can raise the risk of injury.
Challenges of Concrete Elevated Work Platforms and Mezzanines:
- High construction costs – Requires multiple steel joists and larger footings to support the flooring, significantly increasing material and installation expenses
- Extended installation time – Concrete must cure properly, leading to longer project timelines in new construction and substantial downtime in existing facilities
- Difficult and expensive repairs – Damaged concrete is both costly and labor-intensive to repair or replace
- Limited flexibility – Concrete platforms are challenging to modify or adapt when facilities need to change their layout or update product handling systems
ResinDek the Superior Alternative to Concrete Mezzanine Floors
ResinDek panels offer a comprehensive solution to concrete flooring challenges, whether installed as a new system or as a replacement for existing concrete mezzanines. Unlike concrete, ResinDek panels resist crumbling and cracking while requiring minimal maintenance. Available in multiple thicknesses, surface grades, and finishes, ResinDek panels are engineered to support both dynamic and static loads ranging from 2,000 lbs to 8,000 lbs (910 kg – 3360 kg). Beyond withstanding heavy traffic from carts, dollies, and pallet jacks, specialized ResinDek products are designed specifically for the demanding wear patterns of robotic vehicles, accommodating rolling loads up to 6,000 lbs (2275 kgs).
Transform Your Concrete Surface: ResinDek Panel Installation Tutorial
Upgrade your worn concrete flooring with high-performance ResinDek panels using this comprehensive installation approach. Whether you’re dealing with deteriorating surfaces or simply need enhanced durability, ResinDek panels provide an efficient overlay solution for concrete substrates. This guide walks you through the installation sequence to achieve a professional-grade flooring system that extends the life of your facility’s concrete base.