Manufacturing

Heavy-Duty Flooring Engineered for Manufacturing's Toughest Demands

Manufacturing operations demand flooring that can handle constant punishment without compromising safety or productivity. Whether you’re managing just-in-time (JIT) line-side deliveries of dense parts and components via manually guided carts and pallet jacks, or operating heavy equipment and high-capacity storage systems, ResinDek® provides an elevated flooring solution built to withstand your facility’s most challenging conditions. Unlike traditional materials that crack, splinter, or deteriorate under heavy loads and repetitive traffic, ResinDek delivers exceptional durability and longevity—minimizing downtime, reducing maintenance costs, and creating a safer work environment for your team.

Key Benefits for Manufacturers:

  • Superior Load Capacity – Handles heavy parts, equipment, and high-density storage without deflection or structural compromise
  • Impact & Abrasion Resistance – Withstands the daily punishment of metal components, tooling, and industrial equipment traffic
  • Low Maintenance & Long Lifespan – Resists splintering, cracking, and moisture damage, reducing costly repairs and replacements
  • Enhanced Safety – Smooth, non-porous surface prevents trip hazards and improves material handling efficiency

ResinDek® Floor Panels for Manufacturing Facilities

ResinDek composite engineered flooring panels have the proven structural integrity to support dynamic and static pallet jack load limits from 2,000 – 8,000 lbs (910 – 3360 kg) and the rigorous demands of robotic traffic such as AGVs and AMRs.

We recommend that a minimum of 20-gauge (0.9 mm) corrugated metal B Deck be used on all ResinDek flooring projects (except for Xspan®) and a minimum of 18 gauge (1.2 mm) when live and dead loads exceed 2,500 Ibs. (1135 kg)  ResinDek Xspan and Xspan FR do not require a corrugated metal deck. ResinDek flooring panels LD, MD and HD are ¾” (19 mm) thick, ResinDek Max is 1-1/2″ (38 mm) thick, and ResinDek Xspan and Xspan FR are 1-1/8″ (28mm) thick.

For Use with Corrugated B-Deck:

ResinDek LD
3/4″ (19mm) Thick Panel
Robot Loads up to:
500 lbs/230 kg
Pallet Loads up to:
2,000 lbs/910 kg

ResinDek LD

ResinDek MD
3/4″ (19mm) Thick Panel
Robot Loads up to:
2,000 lbs/910 kg
Pallet Loads up to:
3,500 lbs/1,590 kg

ResinDek MD

ResinDek HD
3/4″ (19mm) Thick Panel
Robot Loads up to:
4,000 lbs/1,815 kg
Pallet Loads up to:
4,500 lbs/2,045 kg

ResinDek HD

ResinDek WR
¾” (19mm) Thick Panel
Robot Loads up to:
500 lbs/230 kg
Pallet Loads up to:
2,000 lbs/910 kg

ResinDek WR

ResinDek MAX
1-1/2” (38mm) Thick Panel
Robot Loads up to:
6,000 lbs/2,275 kg
Pallet Loads up to:
8,000 lbs/3,360 kg

ResinDek MAX

No Corrugated B-Deck Required (Single Panel Solution):

ResinDek HD
3/4″ (19mm) Thick Panel
Robot Loads up to:
4,000 lbs/1,815 kg
Pallet Loads up to:
4,500 lbs/2,045 kg

ResinDek HD

ResinDek Xspan / Xspan FR
1-1/8” (28mm) Thick Panel
Robot Loads up to:
2,500 lbs/1,135 kg
Pallet Loads up to:
3,000 lbs/1,365 kg

ResinDek Xspan & FR

For Use with a Sub Floor:

ResinDek ReShield
¼” (6mm) Thick Panel
Robot Loads up to:
3,000 lbs /1,365 kg
Pallet Loads up to:
3,500 lbs /1,590 kg

ResinDek ReShield

Optional Coatings & Finishes

For Heavy Equipment, Storage, Rolling Carts & Pallet Jacks

Gray Diamond Seal® Coating

Gray Diamond Seal®
ESD Coating

MetaGard® GVT Steel Decking Surface

Unfinished

For AGV & AMR Robotic Traffic

TriGard®
ESD Ultra Coating

TriGard®
ESD Coating

MetaGard® SST Steel Decking Surface

Related Documents & Case Studies

CASE STUDY

System Integrator Choose ResinDek for a Fully Compliant ESD Floor

CASE STUDY

ResinDek Flooring Provides Ergonomic Benefits

DOCUMENT

Material Handling Brochure

Customer Spotlight – Steel King and NexCaliber Structures

Chris Pahls, Product Manager of NexCaliber Structures and Chad Cory, National Account Manager of Steel King talk about partnering with Cornerstone Specialty Wood Products and how the service at Cornerstone and quality of the ResinDek product continue to benefit their customer projects.