ResinDek® MAX
Mezzanine Flooring for Electric Pallet Jacks
ResinDek MAX is engineered to withstand the extreme demands of electric pallet jack operations in distribution centers, warehouses, and manufacturing facilities. At 1-1/2″ (38 mm) thick, ResinDek MAX supports electric pallet jack rolling loads up to 8,000 lbs (3,360 kg) and AGV/AMR rolling loads up to 6,000 lbs (2,275 kg), making it our most robust flooring solution for high-intensity material handling operations. Each panel features precision-milled tongue-and-groove edges that ensure seamless load distribution across adjacent panels, with four-sided configurations available.
CE Certified
Fire Ratings
Sustainability
IAPMO UES
Moisture Resistance
10-Year Warranty
ResinDek MAX Technical Data
- Panel Thickness:
- Pallet Jack & Product Load Limits:
- Mobile Robot & Product Load Limits:
- 1-1/8" (28 mm)
- Pallet jack rolling loads up to 8,000 lbs (3360 kg)
- AGV/AMR rolling loads up to 6,000 lbs (2275 kg)
- Panel Thickness: 1-1/8" (28 mm)
- Pallet Jack & Product Load Limits: Pallet jack rolling loads up to 8,000 lbs (3360 kg)
- Mobile Robot & Product Load Limits: AGV/AMR rolling loads up to 6,000 lbs (2275 kg)
Certifications & Compliance
| ResinDek Product | SCS / FSC® | NAF | LEED® | CE Mark | UES-SR | UL | ASTM E-84 Class A | Moisture Resistance |
|---|---|---|---|---|---|---|---|---|
| MAX | MR50 |
|
ResinDek Product |
MAX |
|---|---|
| SCS /SFC® | |
| NAF | |
| LEED® | |
| CE Mark | |
| UES-SR | |
| UL | |
| ASTM E-84 Class A | |
| Moisture Resistance | MR50 |
*FSC® License Code FSC-C124474 Certification available upon request only, please specify if FSC is required prior to ordering.
Extreme-Duty Composite Construction for Long-Term Performance
This maximum-duty mezzanine flooring is manufactured using our most advanced compression process:
- Specially sorted and processed high-density wood fibers
- Custom formaldehyde-free resin formulations
- Advanced wax emulsifier technology for superior moisture resistance
- Extreme heat and pressure bonding for exceptional strength
The result is an industrial composite wood flooring panel with unmatched physical properties that delivers showcase-quality performance year after year, even in the most demanding environments
Custom Panel Configurations & Steel Surface Options
ResinDek MAX panels are custom-manufactured to meet your facility’s exact specifications:
- Standard configurations: up to 4′ × 10′ (1219 mm × 3048 mm) with proprietary protective coatings
- MetaGard® steel surface: up to 4′ × 8′ (1219 mm × 2438 mm) for extreme wear applications including aggressive dragging or skid pulling
- Installation requirement: minimum 18-gauge (1.2 mm) corrugated metal B-Deck
Easy to maintain and built for longevity, ResinDek MAX provides dependable performance in the most extreme operating conditions.
Optional Coatings & Finishes
For Heavy Equipment, Storage, Rolling Carts & Pallet Jacks
Gray Diamond Seal® Coating
Gray Diamond Seal® ESD Coating
MetaGard® GVT Steel Decking Surface
Unfinished
For AGV & AMR Robotic Traffic
TriGard® ESD Ultra Coating
TriGard® ESD Coating
MetaGard® SST Steel Decking Surface
Fastening Systems for ResinDek MAX
Top Side Engineered Fasteners
For conventional top side fastener installation, use Cornerstone Specialty Wood Products, LLC® Collated Stand-up Screwdriver and collated engineered drill screws. Not only will the collated screwdriver gun save you up to 40% in fastening costs, but it will reduce installation fatigue with its ergonomic design.
The top side engineered fasteners are designed for strength, durability and easy installation. No countersinking or pre-drilling is required as the wings are near the top of the shaft, which counterbore for screw heads. The number 2 square drive heads and points easily pierce up to 12 gauge (2.66 mm) steel decking and is designed to drill through wood and steel decking prior to the threads engaging, thus preventing the mezzanine floor panels from lifting.
Our engineered fasteners offer the following advantages:
- More consistent screw depth with greater control and settings
- Low lead screw tips
- Fast and easy bit tip replacements
- Requires minimal training
- Stout #10 wire gauge screw
- Zinc coating for high humidity environments resists corrosion
- Your choice of gray or beige engineered fasteners
Invisi-Loc® Underside Engineered Fastening System
Invisi-Loc provides showcase mezzanine floor systems with no visible fasteners that are dependable, economical and easy to install. The Invisi-Loc under deck engineered fastening system mounts fasteners under the mezzanine decking hiding unwanted screw holes on top. Plus, when installed with our pre-punched corrugated metal decking, installation time is reduced and potentially dangerous metal shavings are eliminated.
- 20 Invisi-Loc engineered fasteners are required per 4′ x 8′ (1219 x 2438 mm) sheet. A pneudralic installation tool and a standard medium duty air compressor supplies the required power.
- Corrugated metal decking is pre-punched and B metal deck is fastened to the bar joists like other steel decking using drilling screws or welding.
- All pneudralic installation tools can be rented or purchased from Cornerstone Specialty Wood Products, LLC.
- When installed according to Cornerstone Specialty Wood Products, LLC specifications the Invisi-Loc Underside Engineered Fastening System carries a 10-year warranty.
Collated Screws For Corrugated Steel Deck
B-Deck screws work best in roll form beams and structural steel under 3/16″ (4.76 mm) thick. Valleys less than 2-1/2″ (63.5 mm) wide may not accommodate the screwdriver. Contact Cornerstone Specialty Wood Products, LLC for additional information.
Note: Additional Fastening Systems are available, please contact Cornerstone Specialty Wood Products, LLC for more information.
Related Documents & Case Studies
CASE STUDY