RESINDEK® MEZZANINE
FLOOR SELECTOR ASSISTANT
1. Which type of industrial mezzanine flooring should you select for your needs?
Look at the chart below to see a summary of product strengths and weaknesses:
| Rank of Products: 6 = Best, 1 = Worst Rating | ||||||
| Plywood / OSB | Plywood / OSB with HDPE Laminate | Bar Grate | Concrete | UV Coated Particle Board | ResinDek® | |
| Material Cost | 6 | 3 | 2 | 1 | 4 | 5 |
| Wheel Load Cap | 1 | 2 | 4 | 6 | 3 | 5 |
| Tolerances | 2 | 1 | 4 | 3 | 6 | 6 |
| Delamination Resistance | 1 | 2 | 6 | 6 | 6 | 6 |
| Scratch Resistance | 1 | 5 | 6 | 5 | 2 | 3 |
| ESD Issues | 4 | 1 | 5 | 3 | 2 | 6 |
| Cleanability | 1 | 3 | 6 | 4 | 3 | 6 |
| Warranty | 1 | 3 | 1 | 1 | 3 | 6 |
| Price Volatility | 2 | 3 | 1 | 5 | 5 | 5 |
| Customer Satisfaction | 1 | 2 | 4 | 4 | 4 | 6 |
| Total Score | 20 | 26 | 39 | 38 | 38 | 55 |
2. Which ResinDek product grade is right for your application?
ResinDek Panels Are Available in 6 Grades:
| Optional Finishes | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Product Name (B Deck Gauge) |
Pallet Jack & Product Load Limits | Robot & Product Load Limits | Maximum Robot Contact Pressure | Thickness | PANEL WEIGHT | PANEL WEIGHT WITH METAGARD | UF | Gray Diamond Seal® | Gray Diamond Seal® ESD | TriGard® ESD | MetaGard® |
| ResinDek® LD (20ga)1 | up to 2,000 lbs. | up to 500 lbs. | 500 psi | 3/4" | 2.8 psf | 4.2 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® MD (20ga) | up to 2,500 lbs. | up to 2,000 lbs. | 750 psi | 3/4" | 3.5 psf | 4.9 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® MD (18ga) | up to 3,500 lbs. | up to 3,000 lbs. | 1,000 psi | 3/4" | 3.5 psf | 4.9 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® HD (18ga) | up to 4,500 lbs. | up to 4,000 lbs | 1,200 psi | 3/4" | 3.8 psf | 5.2 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® HD - B Deck Not Required 1, 2 | N/A | up to 750 lbs. | 750 psi | 3/4" | 3.8 psf | 5.2 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® MAX (18ga) | up to 8,000 lbs. | up to 6,000 lbs. | 1,500 psi | 1-1/2" | 7.6 psf | N/A | N/A | ✓ | ✓ | ✓ | ✓ |
| ResinDek® Xspan® B Deck Not Required 3 |
up to 3,000 lbs. | up to 2,500 lbs. | 900 psi | 1-1/8" | 5.2 psf | 6.6 psf | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® Xspan® FR B Deck Not Required 4 |
up to 3,800 lbs. | up to 3,500 lbs. | 1,250 psi | 1-1/8" | 6.0 psf | 7.6 psf | N/A | ✓ | ✓ | ✓ | ✓ |
NOTES:
1 Not Suitable for AGVs
2 ResinDek HD robot and product load values above are calculated with 225 psf uniform loads at 16" center supports
3 ResinDek Xspan load values above are calculated with 375 psf uniform loads at 16" center supports
4 ResinDek Xspan FR load values above are calculated with 450 psf uniform loads at 16" center supports
- For flooring used with corrugated B Deck: Please note load values above are calculated on 36" beam spacing, increased spacing will reduce capacity. Floor deflection is L/240
- For flooring solutions with no B Deck: All allowable loads are based on a two span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact Cornerstone for other span conditions.
- ResinDek® Xspan® has been approved by Code Officials for use as a structural flooring system in certain applications. Structural supports must be reviewed and approved by Cornerstone and must be capable of supporting the floor loads at the specified intervals. For further details, check with Cornerstone Specialty Wood Products, LLC® and/or your local building code officials.