Replace Poly Deck Mezzanine Floors with ResinDek® Flooring Panels

Poly Deck Delamination Repair: The Complete Rework Guide

Are Your Poly Deck Floors Delaminating, Cracking or Peeling?

Damaged polydeck floors can create trip hazards and prevent employees from smoothly rolling dollies, pallet jacks, or carts throughout your mezzanines. Laminated polydeck floors typically use some sort of wood substrate and a HDPE or polyethylene top surface. Thus, they are not engineered to withstand the rigors of industrial material handling traffic.

Poly deck floors are often:

  •  Rated for lower allowable wheel loads
  •  Bowed, bucked or separated under repeated heavy loads and high-traffic
  •  Damaged, prohibiting loads on wheeled traffic from rolling smoothly
  •  Delaminated, creating trip hazards – potentially leading to injury, downtown & claim
  •  Unsightly and visually unpleasant when damaged

Additionally, laminated polydeck flooring surfaces often have a glossy surface. This can impede the ability of navigation lasers used by robotic vehicles to perform as expected, causing read errors that stop the robots’ travel.

Why Use ResinDek Panels Instead Of Poly Deck

Replacing laminated polydeck floors with ResinDek panels eliminates these issues. ResinDek will never delaminate and is easily maintained. It comes in a variety of thicknesses, surface grades, finishes, and capacity ratings capable of supporting rolling pallet jack loads from 2,000 to 8,000 pounds. In addition to durably withstanding heavy traffic from carts, dollies, pallet jacks, ResinDek also comes in a line designed specifically for robotic vehicles.

All ResinDek flooring panels are backed by a 10-year product warranty. ResinDek panels are free from defect, able to safely carry specified design loads, and are structurally sound. Any panels that are found to be defective for a period of 10 years from date of shipment to the jobsite and installed in accordance to our installation instructions will either be replaced or Cornerstone Specialty Wood Products will make a reasonable allowance for repair. The ResinDek warranty will transfer to the end user for the entire period.

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