RESINDEK® MEZZANINE
FLOOR SELECTOR ASSISTANT
1. Which type of industrial mezzanine flooring should you select for your needs?
Look at the chart below to see a summary of product strengths and weaknesses:
| Rank of Products: 6 = Best, 1 = Worst Rating | ||||||
| Plywood / OSB | Plywood / OSB with HDPE Laminate | Bar Grate | Concrete | UV Coated Particle Board | ResinDek® | |
| Material Cost | 6 | 3 | 2 | 1 | 4 | 5 |
| Wheel Load Cap | 1 | 2 | 4 | 6 | 3 | 5 |
| Tolerances | 2 | 1 | 4 | 3 | 6 | 6 |
| Delamination Resistance | 1 | 2 | 6 | 6 | 6 | 6 |
| Scratch Resistance | 1 | 5 | 6 | 5 | 2 | 3 |
| ESD Issues | 4 | 1 | 5 | 3 | 2 | 6 |
| Cleanability | 1 | 3 | 6 | 4 | 3 | 6 |
| Warranty | 1 | 3 | 1 | 1 | 3 | 6 |
| Price Volatility | 2 | 3 | 1 | 5 | 5 | 5 |
| Customer Satisfaction | 1 | 2 | 4 | 4 | 4 | 6 |
| Total Score | 20 | 26 | 39 | 38 | 38 | 55 |
2. Which ResinDek product grade is right for your application?
ResinDek Panels Are Available in 6 Grades:
| Material Handling Finishes | Robotics Finishes | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Product Name (B Deck Gauge) | Pallet Jack & Product Load Limits |
Robot & Product Load Limits |
Maximum Robot Contact Pressure |
Thickness | Weight (PSF) | UF | Gray Diamond Seal® ESD |
MetaGard® GVT | TriGard® ESD or ESD Ultra |
MetaGard® SST | |
| ResinDek® | ResinDek® with MetaGard® |
||||||||||
| ResinDek® LD (20ga)1 | up to 2,000 lbs. | up to 500 lbs. | 500 psi | 3/4" | 2.8 | 4.2 | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® MD (20ga) ResinDek® MD (18ga) |
up to 2,500 lbs. up to 3,500 lbs. |
up to 2,000 lbs. up to 3,000 lbs. |
750 psi 1,000 psi |
3/4" | 3.5 | 4.9 | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® HD (18ga) ResinDek® HD- B Deck Not Required 1, 2 |
up to 4,500 lbs. N/A |
up to 4,000 lbs. up to 750 lbs. |
1,200 psi 750 psi |
3/4" | 3.8 | 5.2 | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® MAX (18ga) | up to 8,000 lbs. | up to 6,000 lbs. | 1,500 psi | 1-1/2" | 7.6 | N/A | N/A | ✓ | ✓ | ✓ | ✓ |
| ResinDek® Xspan® B Deck Not Required 3 |
up to 3,000 lbs. | up to 2,500 lbs. | 900 psi | 1-1/8" | 5.2 | 6.6 | ✓ | ✓ | ✓ | ✓ | ✓ |
| ResinDek® Xspan® FR B Deck Not Required 3 |
up to 3,000 lbs. | up to 2,500 lbs. | 900 psi | 1-1/8" | 5.2 | 6.6 | ✓ | ✓ | ✓ | ✓ | ✓ |
View Chart in MetricsNOTES:
1 Not Suitable for AGVs
2 ResinDek HD robot and product load values above are calculated with 225 uniform loads at 16" center supports
3 ResinDek Xspan load values above are calculated with 375 uniform loads at 16" center supports
- For flooring used with corrugated B Deck: Please note load values above are calculated on 36" beam spacing, increased spacing will increase deflection and/or decrease capacity.
- For flooring solutions with no B Deck: All allowable loads are based on a two span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact Cornerstone for other span conditions. The calculations and load tables to the left have been compiled based on specified calculation methods and assumptions. The loads provided are for the purpose of information for preliminary studies and can not be used as a reference in structural studies. Contact an accredited engineering office or architect to perform a complete stability analysis.