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ENGINEERED MEZZANINE FLOORING FOR INDUSTRIAL WORK PLATFORMS

RESINDEK® MEZZANINE FLOORING FOR WORK PLATFORM AND EQUIPMENT PLATFORM

At Cornerstone Specialty Wood Products, we understand that flooring needs can be complex, and there may be a variety of demands within a single project. We offer multiple engineered flooring options that are customized for load capacities, required finish type, volume and type of traffic including heavy rolling pallet jack loads and robotic traffic with AGVs and AMRs.

Whether you need high-quality flooring for your facility's ground floor or a mezzanine work platform, ResinDek can provide what you’re looking for.

ResinDek flooring panels have been independently evaluated and approved for use in Types I-V construction and as part of a fire-resistance rated assembly by the IAPMO Uniform Evaluation Services. All ResinDek panels are certified to have No Added Formaldehyde and can contribute towards earning points for LEED® qualified buildings. When required, ResinDek panels are available with FSC® Certification. FSC® License Code FSC-C124474.

ResinDek composite engineered flooring panels are custom manufactured and available in sizes up to 4' x 10' (1206 mm x 3048 mm). Each panel features a tongue-and-groove configuration that effectively promotes panel to panel wheel load transfer. When required, tongue-and-groove configurations are available on all 4 sides. ResinDek engineered flooring panels have the durability and structural integrity to support live and dead rolling pack jack loads from 2,000 to 8,000 lbs. and mobile robots from 500 to 6,000 lbs.

Cornerstone Specialty Wood Products can provide a hybrid flooring solution that is extremely cost-effective and is tailored to meet the needs of each individual project. ResinDek panels are backed by comprehensive design engineering services and a 10-year product warranty.


INDUSTRIAL-ENGINEERED FLOORING TYPES BY RESINDEK®

Choosing the right flooring product for industrial work platforms ensures the optimal performance for your traffic needs. Cornerstone Specialty Wood Products® has been at the forefront of testing and innovating flooring panels for the material handling Industry since 2001. We provide a variety of ResinDek flooring options for warehouse ground floors and mezzanine work platforms to numerous customers worldwide. View our available flooring options below.

Material Handling Finishes Robotics Finishes
Product Name (B Deck Gauge) Pallet Jack &
Product Load Limits
Robot & Product
Load Limits
Maximum Robot
Contact Pressure
Thickness Weight (PSF) UF Gray Diamond
Seal® ESD
MetaGard® GVT TriGard® ESD
or ESD Ultra
MetaGard® SST
ResinDek® ResinDek®
with MetaGard®
ResinDek® LD (20ga)1 up to 2,000 lbs. up to 500 lbs. 500 psi 3/4" 2.8 4.2
ResinDek® MD (20ga)
ResinDek® MD (18ga)
up to 2,500 lbs.
up to 3,500 lbs.
up to 2,000 lbs.
up to 3,000 lbs.
750 psi
1,000 psi
3/4" 3.5 4.9
ResinDek® HD (18ga)
ResinDek® HD- B Deck Not Required 1, 2
up to 4,500 lbs.
N/A
up to 4,000 lbs.
up to 750 lbs.
1,200 psi
750 psi
3/4" 3.8 5.2
ResinDek® MAX (18ga) up to 8,000 lbs. up to 6,000 lbs. 1,500 psi 1-1/2" 7.6 N/A N/A
ResinDek® Xspan®
B Deck Not Required 3
up to 3,000 lbs. up to 2,500 lbs. 900 psi 1-1/8" 5.2 6.6
ResinDek® Xspan® FR
B Deck Not Required 3
up to 3,000 lbs. up to 2,500 lbs. 900 psi 1-1/8" 5.2 6.6

NOTES:

1 Not Suitable for AGVs

2 ResinDek HD robot and product load values above are calculated with 225 uniform loads at 16" center supports

3 ResinDek Xspan load values above are calculated with 375 uniform loads at 16" center supports


  • For flooring used with corrugated B Deck: Please note load values above are calculated on 36" beam spacing, increased spacing will increase deflection and/or decrease capacity.
  • For flooring solutions with no B Deck: All allowable loads are based on a two span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact Cornerstone for other span conditions. The calculations and load tables to the left have been compiled based on specified calculation methods and assumptions. The loads provided are for the purpose of information for preliminary studies and can not be used as a reference in structural studies. Contact an accredited engineering office or architect to perform a complete stability analysis.

RESINDEK® FLOORING PANELS



OPTIONAL FINISHES FOR YOUR MEZZANINE WORK PLATFORM FLOORING

ResinDek offers composite wood flooring panels recommended for mezzanines requiring a solid floor subject to heavy rolling loads from the use of pallet jacks, carts, AGVs, AMRs or dollies. ResinDek panels are uniquely coated through an environmentally friendly electron beam curing process. The result is an incredibly durable coating engineered for different types of traffic. Check out our available flooring finishes.

OPTIONAL FINISHES

FOR HEAVY EQUIPMENT, STORAGE, ROLLING CARTS & PALLET JACKS

FOR AGV & AMR ROBOTIC TRAFFIC

MEZZANINE FLOORING FAQs

What is the best flooring for a mezzanine floor?

ResinDek flooring panels are widely regarded as one of the best options for industrial mezzanine floors. These panels offer several key advantages that make them a preferred choice for many industries:

  • Durability: our flooring can handle the demands of industrial environments, warehouse, and distribution centers for years to come.
  • Versatility: ResinDek flooring panels are suitable for a wide range of applications. This versatility allows you to use the ResinDek flooring solution across different areas of your facility, ensuring consistency and ease of maintenance.
  • Easy Installation & Maintenance: ResinDek panels are designed for quick and straightforward installation. The panels are can be cut to size, reducing installation time and labor costs. Additionally, the ResinDek surface is easy to clean and maintain, promoting a hygienic and safe work environment.

What features to consider when choosing your work platform flooring?

When choosing flooring for your mezzanine or work platform, you should consider:

  • Purpose - Mezzanine flooring can be fit for multiple purposes, such as e-commerce, 3PL, distribution centers, warehouses, manufacturing facilities, self-storage, and cold storage environments. Each of these applications has specific requirements, so it is crucial to choose a mezzanine floor manufacturer that can cater to your individual needs. Our experts at Cornerstone Specialty Wood Products will work with you to design the best flooring option for your space.
  • Fire Safety - Fire protection is a critical aspect of safety and a mandatory requirement in building codes for any facility. With ResinDek, you can have confidence in the fire safety of your mezzanine flooring. Our flooring panels have been independently evaluated and approved for use in Types I-V construction and as part of a fire-resistance-rated assembly by the IAPMO Uniform Evaluation Services.
  • Ergonomics - When the mezzanine floors will be installed in an environment where people will be standing for extended periods, it is vital to consider ergonomics. Ergonomic flooring aims to provide comfort, promote physical health, and enhance productivity for employees. The overall well-being and performance of employees can be compromised if they experience discomfort or pain. ResinDek stands out as the premier choice for ergonomic flooring on your mezzanine, ensuring the optimal health and performance of your workforce.

ResinDek offers a comprehensive solution that addresses the purpose, fire safety, and ergonomic requirements of your facility, providing a high-quality flooring option tailored to your specific needs. If you’re interested in learning more about ResinDek, please call us at 513-772-5560 or contact us to learn more about our flooring.