RESINDEK® MD
MEZZANINE DECKING FOR EQUIPMENT PLATFORMS, STORAGE PLATFORMS, SORTATION PLATFORMS AND MICRO-FULFILLMENT
ResinDek MD composite engineered wood panels provide a flat, level surface for heavy rolling pallet jack loads, AMRs and AGVs. Each panel is precision engineered with a tongue-and-groove configuration promoting effective panel-to-panel wheel load transfer. When required, tongue-and-groove configurations are available on all 4 sides.
Panel Thickness:3/4"
Panel Weight:3.5 psf
4.9 psf with MetaGard® finish
Pallet Jack & Product Load Limits:pallet jack rolling loads
up to 2,500 lbs with 20 GA B-Deck
up to 3,500 with 18 GA B-Deck
Mobile Robot & Product Load Limits:AGV/AMR rolling loads
up to 2,000 lbs with 20 GA B-Deck
up to 3,000 lbs with 18 GA B-Deck
* Reference the Load Span Tables below for Allowable Uniform & Total Product Loads.
* See Full Product Comparison Chart here.
PRODUCT DESCRIPTION
All ResinDek engineered flooring panels are custom manufactured with specially sorted and processed wood fibers, customized formaldehyde free resins, and a wax emulsifier for moisture resistance. Our flooring solution is perfect for storage platforms, steel mezzanines, industrial mezzanines, and more. The ingredients are combined and compressed under extremely high pressure and temperature, resulting in a panel with superior physical properties that is back by a 10-year product warranty.
ResinDek MD floor panels are custom manufactured and available in sizes up to 4' x 10' (1206 mm x 3048 mm) with our proprietary coatings and up to 4' x 8' (1206 mm x 2438 mm) with our MetaGard® steel decking for extreme wear conditions such as drop zones or where heavy loads are dragged across the mezzanine floor.
Every panel is precision engineered with a tongue-and-groove configuration promoting effective panel to panel wheel load transfer. When required, tongue-and-groove configurations are available on all 4 sides.
Cornerstone Specialty Wood Products, LLC® is a mezzanine floor manufacturer that offers all the tools and supplies you need for installation with our fastening systems and standup screwdriver. Discover why Systems Integrators say composite engineered wood flooring offers greater value than concrete, bar, or plank grating flooring options for elevated work platforms by viewing this research brief.
RESINDEK MD FOR AGVS, AMRS, HEAVY EQUIPMENT, ROLLING LOADS & PALLET JACKS – For use with Corrugated B-Deck
| Product Name (B Deck Gauge) | Pallet Jack & Product Load Limits | Robot & Product Load Limits | Maximum Robot Contact Pressure |
|---|---|---|---|
| ResinDek® MD (20ga) | up to 2,500 lbs. | up to 2,000 lbs. | 750 psi |
| ResinDek® MD (18ga) | up to 3,500 lbs. | up to 3,000 lbs. | 1,000 psi |
NOTES FOR TABLES ABOVE:
- Testing was completed with polyurethane caster wheels and any deviation or alternative wheels such as crowned, steel or plastic could void the warranty. Contact CSWP for more information.
- Contact pressure values are to be used as a guide. Please consult factory for specific robot usage.
- For flooring solutions with B-Deck: Load values above are calculated on 36” beam spacing, increased spacing will reduce capacity. Floor Deflection is L/240.
OPTIONAL FINISHES
FOR HEAVY EQUIPMENT, STORAGE, ROLLING CARTS & PALLET JACKS
Gray Diamond Seal® Coating
Gray Diamond Seal® ESD Coating
MetaGard® Steel Decking Surface - GVT
Unfinished
FOR AGV & AMR ROBOTIC TRAFFIC
MEZZANINE DECKING FASTENING SYSTEMS
TOP SIDE ENGINEERED FASTENERS
For conventional top side fastener installation, use Cornerstone Specialty Wood Products, LLC® Collated Stand-up Screwdriver and collated engineered drill screws. Not only will the collated screwdriver gun save you up to 40% in fastening costs, but it will reduce installation fatigue with its ergonomic design.
The top side engineered fasteners are designed for strength, durability and easy installation. No countersinking or pre-drilling is required as the wings are near the top of the shaft, which counterbore for screwheads. The number 2 square drive heads and points easily pierce up to 12 gauge steel decking and is designed to drill through wood and steel decking prior to the threads engaging, thus preventing the mezzanine floor panels on steel decking or other platforms from lifting.
In addition our collated engineered fasteners offer the following advantages:
- More consistent screw depth with greater control and settings
- Easy to load screw tips
- Fast and easy bit tip replacements
- Requires minimal training
- Stout #10 wire gauge screw
- Zinc coating for high humidity environments resists corrosion
- Your choice of gray or beige engineered fasteners
INVISI-LOC® UNDERSIDE ENGINEERED FASTENING SYSTEM
Invisi-Loc provides showcase mezzanine floors with no visible fasteners that are dependable, economical and easy to install. The Invisi-Loc under deck engineered fastening system mounts fasteners under the mezzanine decking hiding unwanted screw holes on top. Plus, when installed with our pre-punched corrugated metal decking, installation time is reduced and potentially dangerous metal shavings are eliminated.
- 20 Invisi-Loc engineered fasteners are required per 4' x 8' sheet. A pneudralic installation tool and a standard medium duty air compressor supplies the required power.
- Corrugated metal decking is pre-punched and B metal deck is fastened to the bar joists like other steel decking using drilling screws or welding.
- All pneudralic installation tools can be rented or purchased from Cornerstone Specialty Wood Products, LLC.
- When installed according to Cornerstone Specialty Wood Products, LLC specifications the Invisi-Loc® Underside Engineered Fastening System carries a 10-year warranty.
COLLATED SCREWS FOR CORRUGATED STEEL DECK
B-Deck screws work best in roll form beams and structural steel under 3/16" thick. Valleys less than 2-1/2" wide may not accommodate the screwdriver. Contact Cornerstone Specialty Wood Products, LLC for additional information.
Note: Additional Fastening Systems are available, please contact Cornerstone Specialty Wood Products, LLC® for more information.
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Top Side Engineered Fasteners
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Invisi-Loc®
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Collated Engineered Drill Screws for Corrugated Metal Deck
CASE STUDIES - DISTRIBUTION CENTER AND RACK SUPPORTED WORK PLATFORM
Read the following case studies to see how ResinDek flooring panels helped this distribution center and 3PL optimize their space.
DOWNLOAD INSTALLATION INSTRUCTIONS, IAPMO UES EVALUATION SERVICES REPORT AND SPEC SHEET FOR OUR MEZZANINE FLOOR PANELS
As a mezzanine floor manufacturer, we help companies raise their productivity by designing, manufacturing and installing better industrial storage solutions. Download our mezzanine flooring brochure to find out more about our solutions and how we can help.
FAQs
What is a storage platform?
Storage platforms are mezzanines that are used as a cost-effective solution for the placement of materials and equipment. The construction and installation of a storage platform can be 60-80% less expensive than the cost of building new facilities. Commercial, warehouse and industrial buildings use storage platforms for their industrial operations to increase existing floor space for storage.
What is a steel mezzanine?
Steel mezzanine is a steel work platform used to add additional storage capacity to a structure. They are the most cost efficient ways of creating more space for your organization. They are flexible and can easily fit into all kinds of work spaces. Mezzanine floors are commonly made from a combination of steel, stainless steel, wood, polydeck or concrete. The type of mezzanine floor panel you chose depends on the use of the mezzanine. With ResinDek engineered wood panels you will have a floor that will not delaminate, has superior physical properties & more. Contact us today!